Huihe pre-shredder will benefit your recycling business
We can provide you different types of pre-shredder, for recycling and shredding all your different scrap metal, or related bulk material.
According to your requirements, the output material can be customized. We also can share with you the best blade design and pre-shredder type according to your feeding material.
You can enjoy the free testing of your feeding material with our pre-shredders. Whatever your feeding material to pre-shredder, we always can share good solutions.
Scrap Metal Shredder with 20 models for your reference. above one is DS46120, capacity is 5ton per hour for scrap metal.
75kw-3000kw hammer mill shredder will help your recycling business, no matter which type scrap metal ,it’s can be accepted by this machine.
Almost suit for all different scrap metals,such as car shell, metal drums, roof tile steel, the output size we can customize for you.
For Aluminum type motor crushing, we provide the full production line until you get pure aluminum and pure iron..
This Metal Scrap Recycling Machine Has Running 13 years in our area, click me to know more about this machine.
Capacity is 5tph with 200kw motor, this running site in our China, it’s running over 11years.
Capacity we provide you from 500kg per hour to 4500kg per hour, and the feeding radiator can be smaller one or in 5m length
We provide you the different capacity UBC Shredder to meet your budget, just share your requirements.
Any type metal chips or aluminum chips, turning is suitable for this Metal Chips Shredder, capacity is about 5000kg per hour.
Pre-Shredder,Works With Your for Different Feeding Applications
As a longest history pre-shredder manufacturer based in the Middle of China, we can provide you more than 30 type of pre-shredder, for your different feeding material to the pre-shredder, we also can design you the most suitable blade and hooks.
As you see, our pre-shredder factory has a strong R&D Department, At the same time, we have a production workshop of 65000 square meters for manufacturing your pre-shredder, So we will provide you with a reliable quality, reasonable price pre-shredder.
We not only has the pre-shredders, we also have a full solution for your scrap metal, what we can provide you more is a horizontal hammer mill, vertical hammer mill, magnetic drum, All conveyor, vibrations, and separation system. You can enjoy the one-stop and buy all the related machines from our manufacturer.
Stay with Huihe, stay safety.
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Pre Shredders | The Ultimate FAQ Guide
This article will guide you through to the most miniature detail about pre-shredders.
In this article, you will learn what pre-shredders are, how they work, how you can use them, their advantages, kinds, and many more.
Pre-Shredders are basically shredding machines that shred mostly waste materials for further processing.
They come in all sizes, shapes, capacity, power, and other features. Pre-shredders can also be mobile as well as stationary according to your requirements.
Let us learn in detail about every aspect of pre-shredders.
FAQ
1) What Is A Pre-Shredder?
Pre-shredders is a shredding machine that uses blades to shred many materials, mostly waste when you feed it.
Pre-shredders basically consists of two rotating shafts on which blades are fitted to shred, tear or shear any kind of materials.
As the name describes, pre-shredders are used to shred materials before they are sent for further processing. Pre-shredders are used primarily to process municipal waste and industrial waste. They are mostly fitted before Hammermill crushers in industries.
Pre-shredders also come in movable variants for municipal and other uses.
2) How Does A Pre-Shredder Work?
The fundamental working mechanism of the Pre-shredder is as same as any other shredder.
In order to understand the working mechanism of pre-shredders, first of all, we need to understand the essential parts of pre-shredders;
- Feeding system
- Shredding box
Shredding Blades system
Now back to working mechanism;
First, the feeding system consists of a conveyor belt on which waste materials are placed down to carry to the mouth of the pre-shredder. Waste materials can be of any shape and size according to the shredding capacity of a specific pre-shredder.
The Shredding box is a durable box that holds a shredding blade system and functions as an inlet for waste materials and an outlet for shredded pieces.
Then the Shredding blades system consists of blades mounted on the shaft(s). The rotating blades convert materials into small pieces by tear, shear, or extrusion. The shredding blades have a low rpm but very high torque for shredding.
Then, at last, the shredded pieces come out from the other side of the shredder box.
This is the basic working process you can see in all shredders.
3) How Do You Use A Pre-Shredder?
Pre-shredders are pretty easy to use. They are fully automated, and you can adjust the speed and output size according to your needs.
You can use a pre-shredder in three steps;
- Preparing
- Feeding
- Clearing outlet area
Preparing: In this step, you will do three things which are;
- Start the shredder
- Check everything
- Adjust shredding size
- Adjust speed
- Prepare waste material
Feeding: Now, put the material you want to shred on the conveyor belt. Your material can be of any size and shape within your pre-shredder processing capacity.
Clearing Outlet area: Now, at last, your material is converted into small pieces and ejected to another end of the shredder box. You can clear this area when full for incoming shredded pieces or attract the pre-shredder with additional machines to further process already shredded material.
That’s all, pre-shredders are easy to use, and anyone can use them with some training.
4) Do Pre-Shredder Wear Out?
Yes, pre-shredders are like any other machinery in the world.
Pre-shredders are also vulnerable to wear out like all things in this mortal world, but how much time they wear out depends on the below factors:
- Quality of parts
- Daily running time
- Maintenance of parts
- Kind of shredding material
- How you use (like a pro or a beginner)
The parts of pre-shredders which are most vulnerable wearing out are given below;
- Bearings
- Cutting tables
- Filters
- Fittings
- Grease
- Hoses
- Oil
- Shafts
- Wear plates
You can buy these parts in the best quality from Huihe!
How Does Huihe Inspect Pre-Shredders?
As one of the top 3 manufacturers of shredders in China, we xamine the pre-shredders when they are finished. Huihe conducts many inspections after per step of manufacturing, guaranteeing no problem happens from the beginning.
When manufacturing pre-shredders, 8 technicians figure pre-shredders according to your specific element and project range requirements. They guide 125 workers step by step to manufacture your pre-shredder from the most competent alloy in 40 to 50 days. Every group submits a comprehensive report to guarantee no fault happens.
At last, when your pre-shredder is assuredly complete, it runs for the last inspection phase, which is;
- Your distinct matter is placed in the pre-shredder
- Shredder is operated for 8 hours examining phase
If passed, all pre-shredder components are inquired one by one personally, one last time ere packing.
7) What Are The Advantages Of A Pre-Shredder?
The revenue generated by the waste recycling industry is more than $27.4 bn in the U.S alone. Therefore, waste recycling is a meaningful and valuable business.
Pre-shredders are very helpful in the recycling and production business because;
- Pre-shredders can shred any material, organic or inorganic
- Pre-shredders come in both moveable and stationary variants
- Pre-shredders come in all sizes, shapes, power, capacity and other features
There are 3 key reasons why pre-shredders are used to shred any matter into minute raw elements, which are given below;
- For easy processing of materials
- For creating raw materials
- For dividing raw materials
For easy processing: Pre-shredders are necessary for processing and moving scrap waste because small waste pieces need less energy and staffing to process and move from one area to another.
For creating raw materials: Pre-shredders make highly refined raw materials for the industrial manufacturing of products.
For dividing raw materials: Pre-shredders can also be attached with multiple separators to divide different raw materials for producing pure, high-quality raw material.
Hence, pre-shredders are very useful in generating high revenue from all kinds of waste.
8) Which Materials Can You Shred In A Pre-Shredder?
Pre-shredders are very versatile shredding machines. Pre-shredders can process almost all materials.
Pre-shredders come in all sizes, powers, and capacities options. They can be moveable as well as stationary.
Pre-shredders are useable with the following materials;
- Steel
- Wood
- Glass
- Paper
- Rocks
- Paints
- Metals
- Plastics
- Textiles
- Leather
- Furniture
- Batteries
- Concrete
- Appliances
- Food scraps
- Baled materials
- Grass Clippings
- Sanitary waste in septic tanks
- Other wastes
9) How Much Shredding Capacity Pre-Shredders Come?
Pre-Shredders come in all sizes, shapes, powers, and capacities.
Pre-shredder shredding capacity per hour depends upon the following factors;
- Kind of material
- Size of the Shredder
- Power of the Shredder
- Condition of the Shredder
Huihe Pre-shredders come in both moveable and stationary versions. Both of these versions come in different shredding capacities per hour.
An idea of shredding capacities of pre-shredders for different materials is given below;
Capacity per Hour | |
Municipal Waste | ● 35 TPH to 200 TPH |
Industrial waste | ● 15 TPH to 50 TPH |
Demolition Waste | ● 25 TPH to 100 TPH |
Bulky Waste | ● 20 TPH to 70 TPH |
You can customize your Huihe Pre-shredder Capacity according to your needs.
10) What’s The Difference Between A Pre-Shredder And A Hammer Mill Shredder?
Pre-shredders and hammer mill Shredder are almost the same except for their working principle. Both of these have their own uses in different industries.
You can better understand Pre-shredder and Hammer mill crusher by following the below chart;
Pre-Shredder | Hammer Mill Shredder | |
Shredding Parts | Blades or Knives | Hammers |
Working Principle | ● Cut
● Extrude ● Tear |
● Crushing
● Shredding |
Shredding Material | ● Municipal waste
● Industrial waste ● Demolition waste |
● Farm industry
● Scrap yards ● Other Industries ● Demolition waste |
Shape | ● Horizontal | ● Horizontal
● Vertical |
Motor Power | ● 55 KW to 403 KW | ● 22 KW to 900 KW |
Capacity | ● 15 TPH to 200 TPH | ● 0.4 TPH to 40 TPH |
Shaft Number | ● Single
● Dual |
● Single |
You can order these shredders at the best Price;
11) What Is The Difference Between Moveable Pre-Shredder And Stationary pre-Shredder?
As the name describes, moveable pre-shredders can move from one place to another while stationary pre-shredders can not.
Moveable and stationary pre-shredders have their own benefits and demerits. You can compare both of these in the below chart;
Moveable
Pre-Shredders |
Stationary
Pre-Shredders |
|
Portability | ● Yes | ● No |
Moving Vehicle | ● Crawler
● Trailer |
● None |
Capacity | ● Upto 200 TPH | ● Upto 200 TPH
● More… |
Size | ● Limited | ● Variable |
Motor Power | ● Upto 403 KW | ● Upto 900 KW
● More… |
Primary Uses | ● Municipal waste
● Demolition waste ● Industrial waste ● Scrap yards ● Other |
● Scrap yards
● Industrial waste ● Demolition waste ● Municipal waste ● Other |
Pros | ● Can be moved to the area of waste site
● Save fuel and time to carry waste to the recycling site |
● Have large shredding capacity
● Less weary parts ● Easy to Use |
Cons | ● Added Maintenance of Trailer or Crawler
● More Cost of Fuel ● More weary parts |
● Can not go to the site of waste |
12) Can You Send Engineers Overseas To Install And Commission A Pre-Shredder?
All of Huihe Pre-shredders are easy to assemble and use.
All of the Pre-Shredders have a personalized book that contains;
- How to assemble Pre-Shredders
- How to prepare Pre-shredder for first-time use
- All components details
- How to fix errors
- What are the safety features
- Other details
We will remain in contact through the installation process. We also have a 24/7 helpline for all of our customers to help them if any problem occurs during installation or usage
Even if you still do not know how to install a pre-shredder from our guidebook and online help, we can send Huihe professionals overseas to install and commission your pre-shredder.
13) How Urgent Can We Deliver A Pre-Shredder For Emergency Orders?
We are one of the top three biggest manufacturers of shredders in China. Nearly 90% of our merchandises are already manufactured, examined and available to export.
In the event of manufacturing, it needs almost 40 to 50 days to manufacture your pre-shredder according to your specifications. If you need it instantly, we can also improve our working hours to finish an order on your earmarked period.
Once we begin manufacturing, we can forward you pictures and videos of the assembly every week. We will examine your pre-shredder with your wanted materials for 8 hours before shipment to guarantee high quality.
You can also visit our factory prior to or during order. Just fly straight to Zhengzhou international airport, and we will pick you up.
14) How Many Workers Are Required To Operate A Pre-Shredder?
Huihe pre-shredders come in moveable and stationary variants. Further, both of these variants come in;
- Variable Sizes
- Variable Shapes
- Variable Capacity
- Variable Power
- Other features
Huihe pre-shredders are easy to use and maintain. They only require 1 to 2 person for normal size pre-shredders. But if the size of the pre-shredder is too large more people may be needed.
It is best if you hire experienced workers or train them before operating your pre-shredders. Huihe pre-shredders are easy to understand. You can train new workers in a matter of days as a pro.
15) How Do You Pack A Pre-Shredder During Delivery?
We at Huihe believe in long-term relations with our customers. We understand that you are anxious that components may bend or crack during shipment because that is what occurs with most merchandises.
Still, do not bother; we at Huihe worry about our buyers and freight every part with caution so that it will not crack or bend during delivery.
We at Huihe does the following means to protect your Pre-shredder during delivery;
- We bind each component individually
- We bind all the pre-shredder in a plastic packing
- We bind vital parts such as motors in wooden boxes
- We also support all parts with iron wire in the freight container
We additionally have a 24/7 helpline for our buyers if any problem occurs. We will help you even after years of buying our products.
16) Why Is Our Pre-Shredder Worth Such A Price?
Huihe pre-shredders are budget-friendly and low cost than any other high-quality pre-shredder in the market. Huihe Pre-shredders range from $20,000 to about half a million. So, you must be wondering why pre-shredders are so much costly.
Below are some of the reasons why Huihe Pre-Shredders worth such a price;
- Easy to use
- Easy to maintain
- Wearing parts are easy to replace
- Adjustable output shredding size
- Durable and shred any kind of organic or inorganic material
- Manufactured from the best durable alloy
- Designed and manufactured specifically to customer needs
- Operated for 8 hours with customer desired material
- CE certificate,ISO Certificate
- Customers get 24/7 helpline if any problem occurs
17) Can I Customize My Own Pre-Shredder?
Yes, you can customize your own Huihe Pre-shredder according to your requirements. We at Huihe have a 95000 ㎡ factory. We can manufacture your pre-shredders in any size, shape, capacity, power and other features.
You can see the chart below to customize your Pre-shredder;
Huihe Specifications | Your Requirements | |
Portability | ● Moveable
● Stationary |
|
Number of Shafts | ● Single
● Dual |
|
Nature of Material |
● Municipal waste
● Industrial use ● Demolition waste ● Heavy Waste |
|
Capacity | ● 15 TPH to 200 TPH | Let us Know |
Size | ● Variable | Let us Know |
Motor Power | ● 22 KW to 900 KW | Let us Know |
Using Area | ● Open Area
● Inside |
|
Separators |
● Magnetic Drum separator
● Eddy Current Separator ● Density Separator ● Screening Belt |
|
Voltage |
● 220V, 60 Hz, 3 phase
● 380V, 60 Hz, 3 phase ● 440V, 60 Hz, 3 phase ● More…. |
|
18) Where Can I Visit Your Pre-Shredder?
Huihe factory of recycling machines is located in Zhengzhou. We have more than 95000 ㎡ working space.
We at Huihe best technicians and workers to manufacture your required shredder and related machines. Our factory is well equipped with the latest machinery and ranked one of the top 3 factories in the recycling machines manufacturing niche.
You can visit our factory in China by flying straight to Zhengzhou international airport, and we will welcome you there with open arms.
We also have pre-booking hotel service for your stay in China. In addition, you can visit all of our factories and machines. We will also give you test runs of all of our machines.
19) How To Order Huihe A Pre-Shredder At The Best Price?
Huihe pre-shredders are one of the most certified available in the market and are also budget-friendly. Buying a customized Huihe Pre-Shredder is an easy process.
Convey us a quote, answering at least these specifications;
- Do you want a Moveable Pre-Shredder or Stationary Pre-Shredder?
- What matters will you use to destroy with Pre-Shredder?
- How much per hour shredding capacity do you need?
- What is your required voltage for a Pre-Shredder?
- What degree of end raw matter do you require?
- What is your budget?
If you are uncertain about these inquiries, you can see heading no 17, ” Can You Customize Your Own Pre-Shredder?” for full understanding.
Then we will respond to you back in 24 hours, review additional features and present you with a budget-friendly rate.
20) What Other Machines Do We Manufacture At Huihe?
We are one of the top 3 manufacturers of recycling equipment in China. We have sold our products to over 65 countries.
We at Huihe have longer than 36 years of recycling equipment manufacturing practice. Our factory has 96000 ㎡ working area in which eight technicians and 125 workers are working tirelessly to bring your shredders and other additional machines to life.
We at Huihe not only manufacture Pre-Shredders but we are also skilful in the manufacturing of the following machines;
- Dust Collector
- Metal Chip Shredder
- Drum Magnetic Separator
- Shear Shredder
- Steel Shredders
- Scrap Metal Crusher
- Hammer Mill Shredder
- Organic Waste Shredder
- Radiator Recycling Machine
- Aluminium Recycling Machine
- Electric Motor Recycling Machine
- Aluminium Can Recycling Machine
For help deciding which pre-shredder is right for your industrial application, contact our engineer’s sales at +86-15515540620 or info@steelshredder.com