Huihe shear shredder will benefit your recycling business
Different Type Shear Shredder is Provided to you from Huihe -ZZS, China. This type of shear shredder can help you to recycle and shred a large range applications, Your feeding material can be Scrap Metal, Rubbers, Wood, plastic, white applications, Etc.
Whether you need the shear shredder for your own recycling yard, or you need a shear shredder for your customer project, Huihe Can always satisfy your different needs, we have more than 25 types of shear shredders for your choosing.
As a 36 years shear shredder manufacturer, we trust we are your best choice among all shear shredder factory.
One of our Pre-shredder with 75+75kw motor, model is DS46120, capacity is 5ton per hour for your scrap metal.
Steel Shredder type from 22+22kw to 132+132kw, you can choose any type depend on your power situation.
The feeding chamber size is 2500mm, the motor is 135+135kw, every 90S’ to recycle one of your waste cars.
Metal shredder for shredding all your type scrap metal include iron car, aluminum, pop cans, roof tile steel.Etc
One of our middle type hammer mill shredder, it’s with 475kw motor and coupling system is matched for you.
This is a vertical type aluminum recycling machine from Huihe Machine, we also provide horizontal type for your recycling business.
The capacity we provide you from 500kg per hour to 4500kg per hour, and the feeding radiator can be smaller one or in 5m length
From metal chip shredder to the hammer mill crushing , to the final briquettting, we provide you the full line solutions.
Shear Shredder Can Feeding All Your Different Material
As a multifunctional shear shredder manufacturer, we with over 36 years of experience in it. In the shear shredder you can feed the material such as waste cars from your recycling yard, the profiles aluminum, the baled ubc(used beverage cans), the metal drums, the white goods applications, and more. It’s with large feeding applications as you can imagine. inform me of any type of feeding material.
Huihe not only has the shear-shredders, we also have a full solution for your scrap metal, what we can provide you more is a horizontal hammer mill, vertical hammer mill, magnetic drum, all conveyor, vibrations, and separation system. You can enjoy the one-stop and buy all the related machines from the huihe manufacturer.
Stay with huihe, stay safety.
Shear Shredder | The Ultimate FAQ Guide
Shear shredders are the most widely used shredders in the recycling and production industry.
This article will help you understand the working, uses, advantages, kinds, prices, problems, and other shear shredders features.
Shear shredders use sharp, high force rotating blades to cut any kind of material into the desired size. Shear shredders come in many sizes and shapes.
Shear shredders are used from low-level industry to high-level industry. Shear shredders are very profitable in the recycling business.
Let us learn about shear shredders in detail!
Table of Contents
- What is a shear shredder?
- How does a shear shredder work?
- Why do you need a shear shredder?
- Is a shear shredder durable?
- How do you use a shear shredder?
- How much does a shear shredder cost?
- How to maintain your shear shredder?
- How are shear shredders manufactured?
- Which materials are suitable for shear shredder?
- How much electricity does a shear shredder use?
- How to control the output size from a shear shredder?
- What safety features does the Huihe shear shredder have?
- How urgent can we deliver shear shredders for emergency orders?
- Does Huihe test the shear shredder when it’s ready?
- Can you customize your own shear shredder?
- What’s the HS code of shear shredder?
- Can you send engineers overseas to install and commission a shear shredder?
- How do you pack a shear shredder when delivery?
- Why choose Huihe shear shredder over other ones?
- What other machines do we manufacture at Huihe?
1) What Is A Shear Shredder?
Shear shredders are called shear shredders because they shred materials by shearing (cutting)
Shear Shredders use low speed, high torque rotating blades to cut
materials into a specific size.
Shear shredders can cut almost any kind of material, organic or inorganic, into the desired size.
Shear shredders are widely used in scrap yards, energy production plants, raw material manufacturing, agriculture, construction, and demolition industries.
Shear shredders come from 9 inches to industrial level sizes.
You can buy your Huihe personalized Shear Shredder right here!
2) How Does A Shear Shredder Work?
Shear shredders working mechanism is simple but crafty.
Let us first understand the basic parts of a shear shredder for a better understanding of working principle;
- Feeding System
- Shredder box
- Shredding Blade system
Feeding system: There are many kinds of feeding systems depending upon the size of your project;
- Manual labor
- Conveyor belt
Shredder Box: It is a high quality, durable box which perform three functions;
- Encloses shredding blade system
- Act as a mouth for incoming material for shredding
- Act as an outlet for shredded pieces
Shredding Blade System: This is the part where all the material is converted into small size pieces. It consists of;
- Blades mounted on a shaft(s)
- Motor(s) or Hydraulics
Now back to the working mechanism;
- When you put materials on the downstream rotating blades, the material is pressed between them.
- The rotating blades have low speed but very high torque to shear(cut) the material into small pieces.
- The small pieces are then ejected out of another side of the shredder box.
This is the basic working mechanism you can see in almost any type of Shear shredder, no matter how big or small.
3) Why Do You Need A Shear Shredder?
Shredding is a very profitable business in the recycling and manufacturing industry due to three main reasons;
- For easy processing of material
- For easy moving of material
- For producing pure, high-quality raw material
Small size pieces of any waste or raw material are easy to process, such as separation, refining, fermenting, melting, and manufacturing processes.
Small size pieces also easy to handle and move from one place to another, saving fuel and staffing.
Small size pieces are easy to refine into pure raw material, which can be sold for a huge profit.
But how you will shred all the material into small pieces? That’s the part where shear shredders come in because they are;
- Easy to use
- Highly durable
- Easy to maintain
- Easily repairable
- Variable shredding capacity
- Come in all size and shapes
- Have high output shredding value
- have adjustable output shredding size
- Customizable according to your brand
- Can shred any kind of matter, organic or inorganic
Plastic and scrap metal recycling industry worth $42.3 bn and $27.8 bn in the U.S alone. Shear shredders play a vital role in recycling this waste to generate a huge profit.
That’s why shear shredders are needed.
Contact us to buy your Huihe Shear Shredder!
4) Is A Shear Shredder Durable?
Shear shredders are very durable. They are made from the best alloys. You can use them for a lifetime only if you keep maintaining them.
Shear shredders are basically machines made out of metal and plastic parts. And like anything in the world, they are prone to wear out and get exhausted.
There are two kinds of parts in the shredder;
- Longer lifespan parts
- Weary Parts
Longer lifespan parts: Motor(s), frame, hydraulic, and gearbox e.t.c are the parts of the shear shredder that can run for a lifetime if you do not overload them.
Weary Parts: Weary parts are those parts of a shear shredder that wear out with use. A list of those parts are given below;
- Cutting tables
- Wear plates
These parts must be replaced when worn out. How soon they wear out depends upon the usage capacity and quality of the parts.
The durability of every shear shredder depends upon how often it is maintained. You can use a shear shredder for decades if you keep caring for it.
5) How Do You Use A Shear Shredder?
Shear shredders are easy to use shredders. You can use them with minimal experience.
You can use a shear shredder in the following simple steps;
- Prepare the shredder
- Start the Shear shredder
- Check everything is running fine
- Adjust the speed of a shear shredder
- Feed material into the shredder
- Recheck speed if everything is fine
- Clear the outlet area for incoming shredded small pieces
Keep maintaining the shredder for maximum output and a longer life span. We at Huihe also offer lessons on how to operate your shear shredder. We have a 24/7 helpline if you need any help.
6) How Much Does A Shear Shredder Cost?
Huihe Shear shredders can cost as low as $500 to up to $40,000 and even more.
The price of a shear shredder depends upon many factors such as size, shape, capacity, shaft number, kind of material, and other features.
You can send us a quote to get an idea of the price for your Huihe Shear Shredder!
You can see all the factors affecting shear shredder cost in the chart below
|Shaft Number||● Single
|Driving Mechanism||● Motor(s)
|Capacity||● 0.5 TPH to 40 TPH|
|Kind of Material||● Organic
|Conveyor belt||● Available|
|Other Machines||● Balers
● Metal Shearer
● Dust Collectors
7) How To Maintain Your Shear Shredder?
You must maintain your shear shredder for these primary reasons;
- Increase Lifespan
- Maximum output
- Weary parts run longer
- Accidents can be prevented
- More output means more profit
- Fewer replacements mean less running costs\
You can maintain your shear shredder in the following ways;
- Clean blades regularly
- Check oil levels regularly
- Paint shredder where rusty
- Tighten bolts and nuts regularly
- Weld broken blades for longer use
- Do not overload your shear shredder
- Turn off the shredder when not using
- Oil your shredder blades once a week
- Weld any cracked parts of the shredder
- Change worn out parts as soon as possible
- Do not use shredder in a wet or rainy environment
- Prevent your shredder from jamming to save blades
- Sort out any foreign objects from shredding materials
- Waterproof all critical components , i.e. motor(s), e.t.c
8) How Are Shear Shredders Manufactured?
All Huihe shear shredders are manufactured in a 95000 ㎡ giant, cutting-edge factory. We have more than 36 years of experience. All our Huihe shear shredders are developed based on mining ore crushing machine technology from the start.
We are one of the top 3 recycling equipment manufacturers in China. We have many diverse kinds of shear shredders.
Every shear shredder has these manufacturing features in common:
- Every shear shredder is precisely planned according to clients needs
- Every shear shredder is manufactured from the most suitable alloy
- All 125 workers are specifically led step by step for your shredder
- Every shear shredder is checked step by step
- Every shift submit a detailed report
- Every shear shredder pass CE certificates
- Every shear shredder has experimented for 8 hours with your wanted material
- Every shear shredder is examined manually before shipping
We guarantee that all Huihe shear shredders are long-lasting, superb-quality, and furnished with the latest features, meeting all your specifications.
9) Which Materials Are Suitable For Shear Shredder?
Shear shredders are very versatile shredders; they can shred materials as soft as food waste to as hard as cars metal, and much more. Shear shredders can be used in any sector of life.
Shear shredder comes in all size, starting from 9-inch lab shredders to as big as industrial shredders.
Shear shredders can be customized to shred any kind of matter, organic or inorganic.
A list of suitable materials for shear shredders is given below;
- Food waste
- Green waste
- Slaughterhouse waste
- Demolition waste
- Computer boards
- Washing machines
10) How Much Electricity Does A Shear Shredder Use?
Shear shredders come in all sizes and power ranges. They all have different electrical consumptions per hour.
How much electricity does your shear shredder uses depends upon three circumstances;
- Running hours
- Gearbox used
- Power of motor(s)
You can calculate your estimated electric bill per month by seeing the chart below;
|Conditions||Your Electric Bill|
|Motor(s) Power||● 3KW to 2000 KW
|More power, more electricity used, more Bill|
|Running Hours||● 1 second to 24 hours continuous running||More running hours per day, more electric bill|
|Gearbox used||● Balance speed and motor power||Real time feedback gearbox balance power used according to load|
|Formula|| Electricity bill per day =
Power x running time per day
|Electricity bill per day =
____ KW x ____Hours
|Bill per Month||
Electric bill per month =
Electric bill per day x 30 days
Electric bill per month =
_____bill per day x 30 days
11) How To Control The Output Size From A Shear Shredder?
Shear shredder output size depends upon;
- Size of blades
- Holes size of screen plate
- Recirculation of shredded material
You can decide the size of the output shredded small pieces when buying your shredder. In addition, you can customize your shredder blade size and hole size in the screen plate( if available ) according to your desired output pieces size.
If your shear shredder is only a dual shaft shredder and does not have a screening plate, it will only give long cut pieces.
Sometimes dual shaft shredders give large-sized shredded pieces; you can put them again in the shear shredder to get the desired size output pieces.
You can also change the screen plate with your desired hole size to control the output shredded pieces size.
12) What Safety Features Does The Huihe Shear Shredder Have?
We know that shear shredders are powerful machines and can cause a lot of damage.
All Huihe shear shredders are planned in such a way that no incident happens while using them.
The most common problems which may happen during usage of shear shredders are given below;
- Electrical fire
- Human accidents
- Insufficient power, oil, and other problems
- Jamming of rotating shafts, causing motor(s) to burn out
All Huihe shear shredders have the following specialties to stop any severe incident from happening:
- Shaft(s) stop automatically if any foreign object detected
- Reversal of shaft(s) automatically to prevent jamming
- Automatic trip in series connection.
- Furnished with a safety alarm.
- Emergency Stop Button
- All dangerous components are provided with warning signs.
They are all equipped with advanced safety features to avert any accident. As a result, Huihe shear shredders are one of the safest shredders available in the market.
13) How Urgent Can We Deliver Shear Shredders For Emergency Orders?
We have a 95000 ㎡ mega factory in China. We have a lot of orders coming in, and we are working 365 days continuously. So we are always in production.
Nearly 90% of our products are already manufactured, examined and prepared to ship.
According to your blueprints, if you want a specific shear shredder, it would require almost 40 to 50 days to manufacture your shear shredder.
However, if you want it urgently, we can also refresh our working moments to build your shear shredder in specified days.
Once we start manufacturing, we will send you pictures and videos of the production.
When eventually complete, we will verify your shear shredder with your desired material for 8 continuous hours before freight to ensure everything is operating perfectly.
You can also visit our factory before or during order.
14) Does Huihe Test The Shear Shredder When It’s Ready?
We have more than 36 years of experience in manufacturing recycling equipment. We are one of the top 3 manufacturers in the whole of China in this niche.
We have a mega factory laced with cutting edge equipment to design, manufacture, and test your shear shredders.
All Huihe shear shredders are manufactured and tested in the following ways;
- Planning: Huihe engineers plan your shear shredder according to your particular demands.
- Explaining:125 workers are led step by step to manufacture your shear shredder.
- Manufacturing: Your shear shredder is manufactured from the most suitable alloy in 40 to 50 days.
- Reports:Every shift submits a complete report to warranty no fault happens.
- Testing: Shear shredder is operated for 8 continuous hours with your specific material.
- Final Inspection: All components are finally examined one by one manually before cargo.
We at Huihe always care about our customers and ensure no fault happens at our end.
15) Can You Customize Your Own Shear Shredder?
Yes, all Huihe shear shredders are customizable according to your needs.
You can customize your shear shredders in our 95000 ㎡ mega, well-equipped factory.
You can view the chart below to customize your shear shredder;
|Huihe Specifications||Your Customization|
|Shaft Number||● Single
|Driving Mechanism||● Hydraulics
|Power||● 3 KW to 2000KW
|Size||● Variable||Let us know|
|Capacity||● O.5 TPH to 200 TPH
| Kind of material
|Voltage||● 220V, 60 Hz, 3 phase
● 380V, 60 Hz, 3 phase
● 440V, 60 Hz, 3 phase
|Using Environment||● Inside
|Logo||● We can add your logo||Let us know|
| Other Branding
|● We can paint in any colors
● Add your contact information
● Add your address
|Other Machines||● Conveyor belt
● Metal Baler
● Metal Shear
16) What’s The HS Code Of Shear Shredder?
HS code is also known as Harmonized system code, is used to determine tariff fees on international exported products.
HS code is a 6 to 10 digit code and is universally accepted.
Every shear shredder is also assigned an HS code according to its size, capacity, use, working mechanism, and other features. You can use this specific code of your shear shredder to determine import fees.
We at Huihe have shipped our products to over 65 countries. We have contacts in every government. We will help you as best as we could to find import duties on your specific shredder.
HS code is easy to read; you can see the chart below to learn how to read HS code
|HS Code digits||Meaning|
|First 2 Digits = 846239||Define Chapter|
|Middle 2 Digits = 846239||Define Heading|
|Last 2 Digits = 846239||Define Subheading|
|If Prefix 2 Digits = 70 846239||Legal Notes for Product Details|
|If Suffix 2 Digits = 70 846239 91||National Subheading|
17) Can You Send Engineers Overseas To Install And Commission A Shear Shredder?
We at Huihe manufacture your shear shredders in such a way that you can install them yourself easily.
All of the Huihe Shear shredders come with a custom guidebook, which contains all the necessary information, such as;
- All components details
- How to install your Shear shredders
- How to commission your Shear shredder
- What are the most common failures and how to fix them
- What are the safety features in your shear shredder
- How to maintain your shear shredder
- Other details
When your shear shredder reaches you, you can contact our 24/7 customer helpline, and we will guide you step by step on how to install your shear shredder.
In case your shear shredder is too large and complex to understand from our guidebook and online guidance. In that case, we can send our huihe professionals overseas to help you install and commission your shear shredder.
18) How Do You Pack A Shear Shredder When Delivery?
According to the National Cargo Security Council Report ( NCSC ), about $50 bn worth of cargo is lost every year.
We know that you are worried about your shear shredder condition when it will reach you. You are worried that parts may break or get damaged during shipment.
You do not need to worry because we are here to worry about your shear shredder. We always care about our customer and pack each shear shredder with cautions.
We at Huihe does the following means to shield your shear shredder during shipment;
- All components are packed independently
- All the shear shredder is packed in a plastic package
- All essential components such as motors are packed in wooden cases
- All parts are secured with an iron wire in the shipment container
- All our shear shredders are insured before shipment
If any major damage occurs after all these measures, you can contact us, and we will help you get the insurance claim. If needed, we will replace any damaged parts and send our professionals overseas to repair your shear shredder after the insurance claim.
You can contact our 24/7 customer helpline anytime. We are always here to help you.
19) Why Choose Huihe Shear Shredder Over Other Ones?
There are many shear shredders in the market, and we at Huihe do not claim we are the best of them all. But We are one of the top 3 manufacturers in the whole of China in this niche.
Huihe Shear shredders are better than any other local ones due to the following reasons;
- Easy to use
- Easy to maintain
- Adjustable speed
- All parts are easy to replace
- Adjustable output shredding size
- Have at least 5 safety systems in case of emergency
- Durable and shred any kind of organic or inorganic material
- Manufactured by one of the best people in China
- All passed the CE, ISO, BV & SGS requirements
- Manufactured from the most suitable alloy
- Explicitly designed to customer needs
- Operated for 8 continuous hours with customer desired material
- Packed carefully before shipment
- Have shipment insurance
- Have factory warranty
- Deliver order on time
- All customers get 24/7 helpline if any problem occurs
- We send professionals overseas if needed to solve your problem
We have more than 36 years of experience in this niche, and we have shipped our products to over 65 countries. We deal with each client in the same manner irrespective of their order size.
Buy your budget-friendly Huihe Shear Shredder right here!
20) What Other Machines Do We Manufacture At Huihe?
All of our shredders are based on Mining Ore Crushing technology. We have marketed our goods to over 65 countries. We are one of the top 3 manufacturers of recycling equipment in China.
Our factory has 96000 ㎡ working spaces. Hundreds of workers and engineers are operating tirelessly to manufacture different shredders and additional machines.
We at Huihe are not only experienced in the manufacturing of shear shredders. We are also skillful in the manufacturing of the following machines;
- Dust Collector
- Screening Machines
- Drum Magnetic Separator
- Density Separator Machine
- Eddy Current Separator for non-ferrous materials
Other Shredding Machines:
- Steel Shredders
- Metal Chip Shredder
- Scrap Metal Crusher
- Hammer Mill Shredder
- Organic Waste Shredder
- Waste Shredder Machine
- Industrial Waste Shredder
- DS32 Dual Shaft Shredder
- Radiator Recycling Machine
- Heavy-Duty Metal Shredder
- DS46 Series Metal Shredder
- Aluminium Recycling Machine
- Electric Motor Recycling Machine
- Aluminum Can Recycling Machine
- Your Customizable Machine
No Matter which type of feeding material, Huihe Shear Shredder always provides you complete solutions. contact me for your shear shredder for now.